Description
JUKI Fast Smart Modular Mounter RS-1/RS-1XL/RS-1R Instruction Manual Table of Contents:
Part 1 Basic Operation
Chapter 1 Overview of the Machine
11 General
111 Introduction
112 Features
113 Characteristics
114 System configuration
115 Descriptions of the abbreviations used in this Manual
116 Configuration of the machine
12 Configuration of the machine
121 Configuration of the board transfer section
122 Configuration of the component feeder
123 Configuration of the head unit
124 Configuration of the ATC unit Automatic tool changer
125 Configuration of a Vision Centering System (VCS)
13 Mechanical specifications
131 Machine dimensions and mass
132 Placement accuracy
133 Others
134 X Y Z ZA and 0 axes descriptions
14 Electrical specifications
141 Interface with external devices
15 Applicable components and packaging style
16 Printed circuit board specifications
17 Centering system
18 Basic Operation
181 Screen organization
182 Display device and Data input devices
183 How to execute a command
184 Menus and Function Buttons
185 Unit event display screen
191 New
192 Open
193 Save
194 Save as
195 Save to file
196 Get and Save Machine Data
197 Save Image Data
198 Initial directory for a production program
199 File Management
1910 Removing the hardware in safety
110 Updating the Drive C
Chapter 2 Production
221 Production mode
222 Production flowchart
223 Production main menu configuration
23 Start Up and Shut Down of The System
234 Starting up the system
232 Shutting down the system
233 What to do at power failure
234 Nozzle attachment error at power-on
235 EVENT VIEW screen
24 Warning Up
241 Initial screen
242 Setting the warming-up conditions
243 Descriptions of a warming-up operation
25 PassThru Mode
26 File Operations
261 Opening a file to load a file
262 Saving a file
263 Saving a file with the desired name
27 Preparation for PWB Production
271 Setting up a PWB
272 Preparation of a component supply device
273 Preparation of the ATC
28 Production Screen
281 Starting up the Production screen
282 Production conditions screen
283 Start of production
29 Production Management Information Window
291 Production management information
292 Managing the production management information
210 Electric feeder check
2101 Electric feeder check screen
211 Production
2111 When the stocked components run out
2112 Edit Data
2113 Program Check
2114 Retry list
212 Support
2124 Plan support
2122 Placement tracking
2123 Verify check
2124 General vision component direction inspection
2125 Laser height check
2126 Clearing correction of a component pickup position
213 Tool
2131 Operation option
2132 Setting of the displayed items
214 Process of PWB Production
2141 Conditions necessary to operate the Z-axis at a 3mm height
2142 Resuming return of all axes to their home positions
2143 Continuous PWB production
2144 Returning a nozzle
2145 Get and Save Machine Data
2146 Tracking a component placement position
2147 Tracking a component pickup position with a camera
215 Error Handling and Pause during PWB Production
2151 If an error occurs
2152 When components run out
2153 If a mark recognition error occurs
2154 If the cover is opened Cover was open error
2155 If the feeder bank moves down
2156 If the feeder is inserted or remover
2157 If a feeder floating error is detected
2158 Component protection
2159 Function for replenishing a component supply device with components when the
system pauses sen
21510 Checking before PWB production starts
21511 Cycle Stop
21512 Feeder insertion/removal mode
216 FCS
217 Nonstop Operation Option
2171 Procedure for creating data
2172 Changing the machine operation mode
2173 Production operation
218 Nonstop Operation Function of an MTC TR6D an MTS TR5D and a DTS
2181 Changing the machine operation mode
2182 Production operation
Chapter 3 Daily maintenance
31 List of Daily Routine Checks
311 Air pressure-drain tank
312 Vacuum pressure
313 Piping and joint
314 Each unit air cylinder
315 Air filter LNC head
316 Transport belt
317 Transport pulley
318 Lock stay
319 Trash box
3110 Air filter (feeder exchange trolley)
3111 Nozzle
32 Cleaning
321 XY axis direct drive unit
322 Transport sensor
323 CAL block
324 Laser align sensor
325 Height Measurement System HMS
326 Nozzle
327 Nozzle outer
328 ATC Unit
329 Feeder Dank
3210 Exchange trolley
3211 Bank lifter
3212 OCC Polarizing filter
3213 VCS unit
3214 Fan motor filter
3215 Cutter blade
3216 Load control unit option
3217 CVS option
3218 Coplanarity sensor option
33 Lubrication
331 XY-shaft direct drive uni
332 XY axis ball screw
333 Transport screw shaft
334 Transport guide shaft
335 Drive shaft Single-lane conveyor specifications
336 Ball screws and Spline shaft
337 Support table
338 Feeder exchange trolley
339 Bank lifter
3310 Conveyor stopper
34 Consumable Parts List
35 Parts Recommended to Be Replaced on a Regular Basis
36 Used Grease and Oil
37 How to replace the periodic replacement parts
371 Replacement of a cutter unit
372 Replacement of a part of a vacuum pump
373 Replacement of stylus pen and long key holder
Chapter 4 Creating a Production Program
41 Flowchart
422 Language Selection
423 Date and Time Setting
43 Preparation of a Production Program
431 Starting up the Program Editor
432 Procedure for creating a production program
433 PWB data
434 Placement data
435 Component data
436 Pick data
437 Checking the status of data completion
438 Line coherence check
44 Optimization
441 Conditions setting for optimization
442 Executing the Optimization function
45 Other Functions
451 Edit
452 Toolbar
453 Functions to be invoked from the List screen
454 Teaching
455 Environment setting
456 Machine operation
457 MeasurementInspection
46 Save to file
47 Exit
Chapter 5 Database
51 Component Database
511 How to Use a Database
512 Register
513 Call List
514 ReSearch
