Description
Table of Contents
Confirmation 1
1-1 Safety precautions
1-2 Warning labels
1-3 Safety management
1-3-1 Safety switches / Key management / Maintenance placard
1-3-2 Stopping specifications when coupled
1-3-3 Connecting a device or a conveyor prepared by customer
1-4 Precautions
1-5 Handling the SD card and the Product nameplate
1-6 Disposing the gas spring
1-7 Handling the used battery
1-8 Repairs on or disposal of linear motors
1-9 Component names
1-9-1 Appearance diagram/Operating units
1-9-2 Operation switch
1-9-3 Main units
Overview 2
2-1 Overview
2-1-1 Maintenance overview
2-1-2 Periodic inspection items by cycle
2-1-3 Periodic inspection items by unit
2-1-4 Periodic inspection items by applying grease
2-1-5 Consumable parts
2-1-6 Periodic inspection points by unit
2-1-7 Part exchange due to limited-life
Tasks related to maintenance 3
3-1 Greasing
3-2 How to handle the feeder cart
(feeder cart(option))
3-3 Detaching and attaching the feeder table cover
Periodic inspection Every-24-hours 4
4-1 Before operation
4-1-1 Inspecting the pressure gauge
4-1-2 Checking the dummy dispensing tape (dispensing head(option))
4-2 After operation
4-2-1 Cleaning the components-ejection box
4-2-2 Cleaning the used-tape box (feeder cart and 13-slot feeder(option))
4-2-3 Cleaning the refuse box (tray feeder(option))
4-2-4 Cleaning the wiping station (dispensing head(option))
4-2-5 Cleaning and checking the screw unit and the nozzles (dispensing head(option))
4-3 As needed
4-3-1 Cleaning and inspecting the pallet (tray feeder pallet(option))
Periodic inspection Every-140-hours 5
5-1 Cleaning the touchscreen
5-2 Cleaning the nozzle holder (3-nozzle head(option))
5-3 Cleaning the PCB-support blocks
5-3-1 Cleaning the PCB-support blocks (Single conveyor specifications)
5-3-2 Cleaning the PCB-support blocks (Dual conveyor specifications)
5-4 Cleaning the cover glass (multi-recognition camera)
5-5 Cleaning the feeder table (feeder cart, 13-slot feeder(option))
5-6 Cleaning the table surface (tray feeder drawer(option))
5-7 Cleaning the calibration jig (2D inspection head(option))
5-8 Cleaning and checking the dummy dispensing plate (dispensing head(option))
5-9 Checking the connector (feeder cart, 13-slot feeder(option))
Periodic Inspection Every-560-hours 6
6-1 Greasing the PCB conveyor
6-2 Greasing the XY-axis linear guide
6-3 Greasing the nozzle holder
6-4 Cleaning the nozzle (option) and the nozzle changer (option)
6-5 Inspecting PCB/extension conveyor (option)
6-6 Cleaning the large reflector (3-nozzle head(option))
6-7 Cleaning the vacuum pump filter
6-8 Inspecting the safety switches
6-9 Cleaning the PCB detection sensors
6-10 Inspecting the vacuum air path (placement head(option))
6-11 Inspecting the θ-axis belt (placement head(option))
6-12 Cleaning the components-ejection conveyor (option)
6-13 Greasing to the tray feeder (option)
6-14 Cleaning the slot (tray feeder magazine(option))
6-15 Cleaning the safety cover
6-16 Inspecting the air drain (regulator unit)
6-17 Greasing the cutting unit
6-18 Cleaning the light-emitting and light-receiving sections (height sensor(option))
6-19 Greasing the dispensing head (option)
6-20 Greasing the dummy dispensing unit (dispensing head(option))
6-21 Cleaning the nozzle (option) and nozzle changer (option) for support pins
6-22 Cleaning the XY-axis cable bearer
Periodic inspection Every-1000-hours 7
7-1 Cleaning the nozzle holder (Light weight 16-/12-/8-nozzle head(option))
Periodic inspection Every-3000-hours 8
8-1 Cleaning the filter (main controller)
8-2 Cleaning the filter of the FA computer (inspection box(option),LNB(option))
8-3 Replacing the O-ring (dispensing head(option))
8-4 Replacing the collar (dispensing head(option))
8-5 Adjusting white balance (2D inspection head(option))
Periodic inspection Every-6000-hours 9
9-1 Inspecting the backlight (touchscreen)
9-2 Applying grease to the hinge (touchscreen)
9-3 Inspecting the 1006 nozzle (option)
9-4 Cleaning the fan motor (multi-recognition camera)
Periodic inspection Every-18000-hours 10
10-1 Inspecting the nozzle holder (option)
10-2 Inspecting the cable bearer (XY unit)
10-3 Replacing the spring (dispensing head(option))
10-4 Replacing the heater/thermocouple (dispensing head(option))
Replacement 11
11-1 Head and nozzle changer replacement
11-2 Attachment without head
11-3 Mode switch
11-3-1 Switching to the single lane mode
11-3-2 Confirming switch
Consumable parts replacement 12
12-1 Replacing the transfer belt of the PCB transfer conveyor
12-2 Replacing the PCB transfer belt of the extension conveyor (Option)
12-3 Replacing the batteries
12-4 Replacing the dummy dispensing tape (dispensing head(option))
12-5 Replacing the cushion (wiping station) (dispensing head(option))
12-6 Replacing the air filter element of the placement head (Light weight 16-nozzle head)
12-7 Replacing the air filter element of the placement head (12-nozzle head)
12-8 Replacing the air filter element of the placement head (Light weight 8-nozzle head)
12-9 Replacing the air filter element of the placement head (8-nozzle head)
12-10 Replacing the air filter element of the placement head (3-nozzle head V2)
12-11 Replacing the air filter element of the placement head (3-nozzle head)
Calibration 13
13-1 Overview
13-1-1 Calibration performance
13-1-2 Calibration item and action
13-1-3 Jigs used for calibration
13-1-4 Explanation of screen
13-2 Head camera XY origin
13-3 Plane correction XY
13-4 Head / Plane correction Z
13-5 Width adjustment
13-6 Placement position/Conveyor
13-7 Height sensor (option)
13-8 Placement load
13-8-1 Placement load
13-8-2 How to use placement load measurement jig (option)
13-9 Multi-recognition camera
13-10 Jig station
13-11 Split recognition (option)
13-12 Dispensing head
13-13 Overview of calibration of 2D inspection head
13-14 White balance (2D inspection head)
13-15 Camera offset (2D inspection head)
13-16 Image quality correction (2D inspection head)
13-17 Inspection plane correction (2D inspection head)
13-18 Pickup position
13-19 Tray
13-20 Transfer
13-21 Accuracy verification
13-21-1 Overview
13-21-2 Detailed process
Installation 14
14-1 Before installation
14-2 Transportation
14-3 Installation
14-4 Main power connection
14-4-1 Checking voltages of the primary power supply and the machine
14-4-2 Connection of the main power supply
14-4-3 Adjusting voltages of the primary power supply and the machine
14-5 Connection of air source and power supply
14-6 Peripheral device connection
14-6-1 Line configuration
14-6-2 Line signal specifications
14-6-3 Ethernet cables LWS (line work station)
14-6-4 Cable length
14-6-5 Settings when connected to LNB
14-7 PCB transfer settings (when connected to non-NPM-W2 equipment)
14-8 How to handle the tray feeder (option)
14-9 2D inspection head (option)
14-10 Attaching and detaching the safety cover (option)
Others 15
15-1 Machine information
15-2 Update
15-2-1 Updating the machine system
15-2-2 Updating the firmware
15-3 Option license
15-4 Common parameters
Reference 16
16-1 Plastic parts listing
