Description
Contents
1.What is the Fujitrax Verifier?
1.1 Hardware Configuration
1.2 Fujitrax Verifier Software Structure
1.3 Fujitrax Verifier Operation Examples
1.3.1 Settings common to both modes
1.3.2 Operation in “With DID” mode
1.3.3 Operation in “Without DID” mode
1.4 Parts Out Warnings
2.Operating KIT Manager
2.1 Starting and Quitting the Application
2.2 Registering Parts Master Data
2.2.1 Creating new part master data
2.2.2 Editing existing part master data
2.3 Registering Part Data
2.3.1 Creating new part data
2.3.2 Editing existing part data
2.3.3 Registering multiple part data as a batch
2.3.4 Browsing Fuji Flexa part data
2.3.5 Performing DID Affix Checks
2.4 Printing Barcode Labels
2.4.1 Printing manually
2.4.2 Printing automatically
2.4.3 Setting the type of barcode and the print position of barcodes
2.4.4 Setting the code type and printing position for custom barcode printing
2.4.5 Specifying the timing for cutting the barcode label
2.5 Registering Feeder Data
2.5.1 Creating new feeder data
2.6 Registering ID Information
2.6.1 Creating new ID data
2.7 Clearing ID Information
2.7.1 Clearing feeder ID information
2.7.2 Clearing tray ID information
2.8 Working with Data
2.8.1 Copying part/feeder data
2.8.2 Checking the total number of parts and feeders currently registered
2.8.3 Renaming part data
2.8.4 Deleting part data or feeder data
2.8.5 Deleting the part master data
2.8.6 Reclaiming part data from the recycle bin
2.8.7 Deleting part data in the recycle bin
2.8.8 Deleting all part data in the recycle bin
2.8.9 Deleting outdated part and feeder data in a batch
2.8.10 Deleting unnecessary part data from the database
2.8.11 Importing part/feeder/ID/part master data
2.8.12 Exporting part/feeder/ID/part master data
2.9 Setting Up Quick Verify
2.9.1 Using DID with reading user ID required during verification
2.9.2 Not using DID with reading user ID required during verification
2.9.3 Using DID without reading user ID required during verification
2.9.4 Not using DID without reading user ID required during verification
2.10 Quick Verification and ID Registering Options
2.10.1 Checking for 0 remaining parts and parts out limit
2.10.2 Checking for duplicate tray part DIDs
2.10.3 Checking for duplicate FIDLs
2.10.4 Checking for tray FIDL reading mistakes
2.11 Splicing Parts Offline
2.12 Checking the Status of Parts and Feeders
2.12.1 Viewing the device status data for parts
2.12.2 Displaying ascending-order parts-out limits in factory, line, and machine specific units
2.12.3 Viewing the status of parts and feeder arrangement and errors
2.12.4 Refreshing the display
2.12.5 Hiding devices not in use
2.12.6 Displaying individual modules
2.12.7 Checking the time until you can supply parts
2.12.8 Displaying notice of many parts-out warnings in a short period
2.13 Fujitrax Web Service Settings
2.13.1 Checking scan count settings
2.13.2 Checking the user ID required setting
2.13.3 Checking wild cards used in part barcode verification processing
2.13.4 Checking DID joint settings
2.13.5 Checking the currently used automatic number allocation
2.13.6 Checking the currently used DID breakpoint code
2.13.7 Checking the DID barcode automatic deletion function
2.13.8 Checking the parts-out check status at quick verify
2.13.9 Checking the status of the part master when registering the part
2.13.10 Checking the part barcode recovery setting
2.14 Setting Preferences
2.14.1 Filter file settings
2.14.2 Setting the DID header codes
2.14.3 Setting laser scanner communication parameters
2.14.4 USB type scanner settings
2.14.5 Setting automatic part data barcode printing
2.14.6 Settings for simple AVL
2.14.7 Setting sounds for the different guidance statuses of the machine devices
2.14.8 Setting the user and database name for logging on
2.14.9 Using the Sub FIDL
2.14.10 Starting as the Shell
2.14.11 Hiding comments
2.14.12 Switching the feeder maintenance display on and off
2.14.13 Automatic cursor movement for items that require input during parts registration
2.14.14 Performing quick verification just before production
2.14.15 How to setup the feeder maintenance counter so it cannot be reset
2.14.16 Verifying removed feeders temporarily with the power to the NXT, AIM, AIMEX, XPF turned off
2.14.17 Making the parts registration screen display on one screen
2.14.18 Offline splicing link mode settings
2.14.19 Enable Kit Handy administrator registration
2.15 Feeder and DC Motor Maintenance Warnings
2.15.1 Viewing feeder maintenance and DC motor maintenance warnings
2.15.2 Clearing feeder maintenance and DC motor maintenance warnings
2.16 Searching for Data
2.16.1 Perform the following procedure to search for part or feeder data
2.16.2 Perform the following procedure to search for part or feeder data loaded on a machine
2.17 Sorting Data
2.18 Customizing a Registered Part Display
2.19 Assigning Machines to Individual Users
2.20 Checking the Operator Trace Data
2.20.1 Acquiring trace data using operator trace log exports
2.21 Ensuring Operators Do Not Forget Actions When Preparing Parts
2.21.1 Function summary
2.21.2 Important points
2.21.3 How to use
2.22 Preventing the Registration of Parts That Have Exceeded Their Usage Period Limit
2.22.1 Function summary
2.22.2 Setup method of usage period limit
2.22.3 Inputting date codes during part registration
2.22.4 Important points
2.23 Preventing the Verification of Parts That Have Exceeded Their Usage Period Limit
2.23.1 Outline
2.23.2 Restrictions
2.23.3 Specifying settings
2.23.4 Error display
2.23.5 Special permission for parts
2.24 Operation Based on Barcode Scanning
2.24.1 Opening dialog boxes
2.24.2 Switching between ID registered tape and trays
2.24.3 Using buttons in dialog boxes
2.25 Copying Kit Handy User Privileges
2.25.1 Overview
3. Operating KIT Handy
3.1 What is KIT Handy?
3.2 Example Configuration
3.3 Using KIT Handy
3.3.1 Introduction
3.3.2 Starting and exiting
3.3.3 Verify method & connection server settings [KIT Handy Edition]
3.3.4 Checking operation after installation
3.3.5 Checking the part status list
3.3.6 Checking the device check status
3.3.7 Changing an operator
3.3.8 Using quick verify
3.3.9 Splicing
3.3.10 Preventing the verification of parts that have exceeded their usage period limit
3.3.11 Performing a device check
3.3.12 Registering ID information
3.3.13 Clearing tray ID information
3.3.14 Changing the quantity of remaining parts
3.3.15 Performing shift change verification
3.3.16 Performing automatic DID registration & required inputs
3.3.17 Submitting manual permission
3.3.18 Submitting escape permission
3.3.19 Support for AB table mode on
3.3.20 Setting the cursor motion
3.3.21 Using change QTY
3.3.22 Displaying individual modules (NXT, AIM, AIMEX)
3.3.23 When the KIT Handy display is slow
3.3.24 Refining the slot for splicing
4. KIT Handy for PC
4.1 Operating Environment
4.2 System Configuration
4.3 Required Components
4.4 Prior to Installing
4.5 KIT Handy for PC Installation
4.6 Registering Users
4.6.1 Registering users for machines in KIT Manager
4.7 Performing Operating Environment Settings in Fujitrax Web
4.8 Starting and Exiting
4.9 Settings Required in KIT Handy for PC
4.9.1 Enable scanning by Handy scanner
4.9.2 Handy scanner settings (COM port)
4.9.3 Handy scanner settings (USB)
4.10 Register the Verifier Client Service Host Name
4.11 Options Settings
4.11.1 Setting the barcode filter file
4.11.2 DID read count setting
4.11.3 Setting the number of items displayed
4.11.4 Specifying the verify error notification method
4.11.5 Splicing setting
4.11.6 Device check setting
4.11.7 Access administration settings
4.11.8 Specifying setting to refine the splicing slot list
4.11.9 Specifying to save the shift change verification state when the operation is not completed
4.11.10 Splicing double check setting
4.11.11 Safe splicing settings
4.11.12 Specifying the server host name
4.11.13 Specifying the TCP/IP port number
4.11.14 Specifying the transaction timeout setting
4.11.15 Specifying the server receive interval setting
4.11.16 Specifying the password
4.11.17 Administrator approval settings
4.12 Using KIT Handy For PC
4.12.1 Checking the parts status list
4.12.2 Checking the device check status
4.12.3 Quick verify
4.12.4 Splicing
4.12.5 Preventing the verification of parts that have exceeded their usage period limit
4.12.6 Device check
4.12.7 Registering ID data
4.12.8 Changing the quantity of remaining parts
4.12.9 Performing shift change verification
4.12.10 Performing splicing double checks
4.12.11 Limiting the work time when splicing (Performing safe splicing)
4.12.12 Changing the operator
4.12.13 Other functions
4.13 Points of Caution
4.13.1 When using a Handy scanner that connects to a COM port
4.14 Troubleshooting
5.Verifying Tray Parts
5.1 Managing Based on Supply Groups
5.1.1 Checking Fujitrax Web settings
5.1.2 Specifying settings in KIT Line Configuration
5.1.3 Registering part master data
5.1.4 Registering individual part data
5.1.5 Registering multiple part data at once
5.1.6 Verifying trays
5.1.7 Verifying trays with position check
5.2 Managing Based on Packages
5.2.1 Checking Fujitrax Web settings
5.2.2 Specifying settings in KIT Line Configuration
5.2.3 Registering part master data
5.2.4 Registering individual part data
5.2.5 Registering multiple part data at once
5.2.6 Verifying trays
5.2.7 Verifying trays with position check
5.3 Managing Based on the Part Type
5.3.1 Specifying settings in KIT Line Configuration
5.3.2 Registering part master data
5.3.3 Verifying trays
5.3.4 Verifying trays with position check
5.4 Relationship Between Tray Direction and X (Columns) and Y (Rows) Settings
5.5 Position Data Display
6.Operating External Changeover
6.1 Setting Preferences
6.1.1 Setting up the line configuration
6.1.2 Setting the Verifier Client Service connection
6.1.3 Setting the handy scanner (LS2106) connection
6.1.4 Changing the offline parts verification scan mode
6.1.5 Setting a wildcard in the part barcode matching processing
6.1.6 Setting the direction of record switching during external changeover parts verification
6.1.7 Setting the warnings if a parts error occurs during external changeover parts verification
6.1.8 Setting the parts verification processing sounds
6.1.9 Setting a time limit for the offline parts verification processing
6.1.10 Reading the user ID during verification
6.1.11 Setting the logon user name and database name
6.1.12 Performing automatic registration of DIDs and specifying required inputs
6.1.13 Setting the device number barcodes
6.1.14 Customizing the data matched with the device number barcodes
6.1.15 Setting the location of the file referred to for the barcode reading format settings
6.1.16 Setting the log output
6.2 Starting and Quitting the Application
6.3 Operating Offline Parts Verification of External Changeover
6.3.1 Selecting a machine
6.3.2 Selecting a job
6.3.3 Selecting a production program
6.3.4 Matching parts and feeders using the barcode
6.4 Preventing the Verification of Parts That Have Exceeded Their Usage Period Limit
6.4.1 Outline
6.4.2 Restrictions
6.4.3 Specifying settings
6.4.4 Error display
6.5 Operating Left Pane <Tree View>
6.5.1 Deleting jobs added to a “Tree View” machine folder
6.5.2 Adding a unit ID to a left pane recipe folder
6.5.3 Renaming a left pane unit ID
6.5.4 Deleting a unit ID which was added to a recipe folder in the left pane
6.6 Operating the Parts Verification Results
6.6.1 Clearing the parts verification results
6.6.2 Saving the parts verification results
6.6.3 Printing the parts verification results
6.6.4 Checking the parts verification results using association processing
6.7 Viewing the Production Program Device Data
6.8 Viewing Only the Devices to be Used in Assembly
6.9 Updating the Production Program Data
6.10 Checking the Panel Limit for the Parts Supplied
6.11 Checking the Total Number of Parts Required
6.12 Starting KIT Manager from the External Changeover
6.13 Starting External Changeover as the System Shell
7. Functions for Which the Parts Master is Required
7.1 List of Functions for Which Parts Master Creation is Always Required
7.2 Multi Parts Master
7.2.1 Restrictions
7.2.2 How to use
8. Feeder Type Check
8.1 What is a Feeder Check?
8.2 Using the Feeder Type Check
8.2.1 Enabling the feeder type check for each production line
8.2.2 Enabling the feeder type check for each feeder
8.2.3 Setting the reel width and feed pitch for each parts master
8.2.4 Checking for the presence of feeder retainers
8.2.5 Checking the feeder type
8.3 Operation
8.3.1 Using feeder type checks with quick verification
8.3.2 Support of the feeder type check in External Changeover and KIT Handy
8.4 Type f Feeder Support
8.4.1 Settings
8.4.2 How to use
9. RF Feeder System Operation
9.1 Introduction
9.2 Applicable Machines and Required Hardware
9.3 Work Flow
9.4 Advance Settings
9.4.1 KIT Line Configuration settings
9.4.2 Settings for the connected KIT Server
9.4.3 Registering parts at KIT Manager
9.4.4 Performing machine Fujitrax Verifier settings
9.5 Hardware Communication Check Procedure
9.5.1 Connection check
9.5.2 RF antenna operation check
9.5.3 RF antenna voltage check
9.6 RF Feeder System Usage Procedure
9.6.1 Performing quick verify (parts verification) at KIT Handy
9.6.2 Setting feeders on the machine
9.6.3 Entering the machine auto operation screen
9.6.4 Commencing auto operation
9.7 Other
9.7.1 Monitoring feeder setting/removal during auto operation (XP-24*E)
9.7.2 Cable disconnection check when unclamping the MFU (MFU Spec. machines)
9.7.3 Restrictions
10. Automatic Registration of DIDs
10.1 Introduction
10.2 Workflow
10.3 Prerequisites for Automatic Registration of DIDs
10.4 How to Use
10.4.1 Settings which must be specified before using the automatic registration of DIDs
10.4.2 Automatic registration of DIDs when performing verification
11. Tape Length Based Parts-Out Warning Function Operation Guide
11.1 Introduction
11.2 Procedure Flowchart
11.3 Advance Setting
11.3.1 KIT Line Configuration settings
11.3.2 Central Server Settings
11.4 Registering Parts
11.5 Part Loading and Production Start
11.6 Parts-Out Warning Verification (Remaining Tape Length Check)
11.7 Splicing Operation
11.8 Remarks
12. Simple Verify Operation
12.1 Introduction
12.2 Applicable Machine Models & Required Hardware
12.3 Operation Steps
12.4 Advance Settings
12.4.1 Enabling the simple verify function at KIT Line Configuration
12.4.2 Specifying the “With DID” setting at Fujitrax Web
12.4.3 Changing the “With SU / Without SU” setting at FLP Verifier Setup Tool
12.4.4 Registering the KIT Handy user ID
12.5 Connecting Verifier Client Service Setting
12.6 Registering Parts at KIT Manager
12.7 Simple Verify Operation Procedure
12.7.1 Performing device checks (part verify) at KIT Handy
12.7.2 Setting feeders on the machine
12.7.3 Parts-out & part replenishment during production
12.7.4 Other
13. Operator Trace Exporter
13.1 Overview
13.2 Running Operator Trace Exporter
13.2.1 Installing
13.2.2 Specifying settings
13.2.3 Registering Windows Task Scheduler (Windows XP)
13.2.4 Registering Windows Task Scheduler (Windows Vista, Windows 7)
13.2.5 Viewing the operation results
13.2.6 Backing up exported files
13.3 Export File Specifications
13.3.1 File configuration overview
13.3.2 Export file save folder
13.3.3 Folder and file configuration
13.3.4 Export folder name rules
13.3.5 Export file name rules
13.3.6 Export file format
13.3.7 Export file contents
13.3.8 Maximum number of saved export files
13.4 Operation Cautions
14. Part Blocking Function
14.1 Introduction
14.2 Operation Flowchart
14.3 Operation Procedure
14.3.1 Specifying the settings required to use the part blocking function
14.3.2 Creating the part blocking definition data
14.3.3 Enabling the part blocking function
14.3.4 Restarting the server
14.3.5 Importing & deleting part blocking definition data
14.3.6 Part verify operation
14.4 Cautions
14.4.1 Restarting the applications
14.4.2 Importing definition data
14.4.3 Applicable scope of definition data
14.4.4 Using the part barcode filter function
14.4.5 Part handling restrictions during production
14.4.6 Checking part blocking in the operator trace
14.4.7 Machine status when using part blocking
14.4.8 Using part blocking in the “Without DID” mode
14.4.9 Part blocking check after splicing
14.4.10 Part blocking priority order
14.4.11 Restrictions for job revisions
15. “Dynamic Alternate Feeder” Function
15.1 Differences from the Previous “Alternate Feeder” Function
15.2 Recommendations, Differences & Cautions for These Options
15.2.1 ON (Look For Removable)
15.2.2 ON (Keep Alt Feeder)
15.2.3 OFF
15.3 Setting Procedure
15.4 Feeders at Both Sides of the XPF
15.5 KIT Manager and KIT Handy Displays
16. Simultaneous Use of Splicing and Dynamic Alternate Feeder
16.1 Function Overview
16.2 Situations When Simultaneous Use is Beneficial
16.3 Requirements
16.4 Workflow
16.5 Settings Required for Simultaneous Use
16.5.1 Setting the supply method for each machine
16.5.2 Disable splicing for each required part
16.5.3 Settings check
16.6 Transmitting the Job
16.7 Performing Production Preparation
16.8 Commencing Production
16.9 Performing Part Resupply
16.9.1 Parts out warning check
16.9.2 Part resupply method check
16.9.3 Using the dynamic alternate feeder function to resupply parts
16.9.4 Using the splicing function to resupply parts
16.10 Precautionary Items
17. Simple AVL Function
17.1 Setting Preferences
17.1.1 Performing settings at Central Server Settings
17.1.2 Performing settings at Verifier Client Service Settings
17.1.3 Performing settings at KIT Server
17.1.4 Performing settings at KIT Manager
17.2 Restarting KIT Handy
17.3 Creating AVL Files
17.4 Importing to the AVL File Database
17.5 Deleting AVL files
17.6 Verification Check Using the Simple AVL Function
18. Operations when using units
18.1 HexaFeeder
18.1.1 Overview
18.1.2 Important points
18.1.3 HexaFeeder IDs
18.1.4 Verification method
18.1.5 Cassette guidance
18.2 Auto Splicing Unit
18.2.1 System configuration
18.2.2 Settings
18.2.3 Operation
18.2.4 Restrictions
